Saturday, July 31, 2010  

 

Structural Steel Coating Systems (SSC)

Chairman:
Derrick Castle, Kentucky DOT
Vice Chairman: Celina Sumrall, Mississippi DOT

AASHTO Staff: Greta Smith


 

Table of Contents

Section 1: Structural Steel Coatings Technical Committee
Section 2: Structural Steel Coatings Technical Committee Minutes
Section 3: Project Work Plan
Section 4: AASHTO R31 Specification
Section 5: AASHTO – Select Test Facilities
Section 6: NTPEP Reports (Typical)
Section 7: Submit A Product 2010
Section 8: Industry Resources
Section 9: Map of State Usage of SSC Data


Structural steel coatings have long proven their cost effectiveness in preventing corrosion of our nation's steel bridge infrastructure. As technology develops in both structural steel (high performance steel) and coatings systems, their superior performance must be better understood.

In the early 1990s, the
New England states formed an ad hoc committee dubbed NEPCOAT (North Eastern Protective Coatings Committee). NEPCOAT was instrumental in establishing regional and national standards for the bridge coatings industry. Through the AASHTO Subcommittee on Materials, standards were adopted for materials testing of bridge coatings on bare steel.

For purposes of this NTPEP evaluation AASHTO has contracted a private testing laboratory for all physical testing.

AASHTO lead states and NTPEP Headquarters communicates with the private testing laboratory regarding their services for the NTPEP program. Manufacturers are allowed to be present during actual application of their coatings on control panels at the private laboratory. After that event, for purposes of their NTPEP evaluation, communication is handled through NTPEP Headquarters.

FHWA's Office of Research and Technology has been very supportive of this AASHTO/NTPEP effort. Through the
Bridge Coatings Technology Research program, federal funding has been provided for round robin testing. Also, monies are dedicated for correlation between lab testing and field exposure testing through NTPEP samples. This NTPEP Allied Research activity is ancillary to ongoing NTPEP evaluatons.

The NTPEP Project Panel responsible for authoring the Project Work Plan convenes yearly at the NTPEP National (Annual) Meeting. During this working meeting, the Project Work Plan is discussed; changes made, and shortly thereafter balloted for adoption. Improvements are immediately implemented in the next available testing cycle. When compared to other standards development exercises, the NTPEP process is agile, effective and efficient. -NTPEP-

 


 

Section 1: Structural Steel Coatings Technical Committee

The NTPEP Technical Committee is the working group charged with developing and maintaining the Project Work Plan for testing of a particular product, material or device. The Technical Committee convenes at least annually in conjunction with the NTPEP Annual Meeting. Technical Committee membership consists of AASHTO members and up to two Industry members assigned by the NTPEP Chairman.

Derrick Castle (Chairman)

Kentucky DOT

Phone: (502) 564-3160

E-Mail: derrick.castle@ky.gov

 

Celina Sumrall (Vice Chairman)

Mississippi DOT

Phone: (601) 359-7001

E-Mail: csumrall@mdot.state.ms.us

 

Ivan Silbernagel

Oregon DOT

Phone: (503) 986-6213

E-Mail: Ivan.p.silbernagel@state.or.us

 

Dave Kuniega

Pennsylvania DOT

Phone: (717) 787-3966

E-Mail: dkuniega@state.pa.us

 

Alan Rawson

New Hampshire DOT

Phone: (603) 271-3151

E-Mail: arawson@dot.state.nh.us

 

Jim McGraw

Minnesota DOT

Phone: (651) 366-5548

E-Mail: jim.mcgraw@state.mn.us

 

Tuan Tran

Lousiana DOTD

Phone: (225) 248-4121

E-Mail: tuantran@la.gov

 

Jason Davis

Lousiana DOTD

Phone: (225) 248-4106

E-Mail: jasondavis@la.gov

Paul Vinik

Florida DOT

Phone: (352) 955-6649

E-Mail: Paul.Vinik@dot.state.fl.us

 

C. Wayne Fleming

Virginia DOT

Phone: (804) 328-3126

E-Mail: cw.fleming@vdot.virginia.gov

 

Greg Girard (Industry Rep assigned by SSPC)

Sherwin WIlliams

Phone: (773) 821-3041

E-Mail: greg.girard@sherwin.com


 

Section 2: Structural Steel Coatings Project Panel Minutes

2003 Annual Meeting San Diego, CA

2004 Annual Meeting Columbus, OH

2005 Fall Conference Call

2006 Annual Meeting Wilmington, NC

2007 Annual Meeting Boise, ID

2007 Annual Meeting Boise, ID - System Monitor Review (attachment)

2007 Annual Meeting Boise, ID - EIS Presentation (attachment)

2008 Annual Meeting Madison, WI

2008 Fall Conference Call Minutes

2009 Annual Meeting Portland, ME

 


 

Section 3: Project Work Plan

NTPEP tests products according to a Project Work Plan, which describes the laboratory and/or field test protocols used to conduct the evaluation. The Project Work Plan is a consensus-based document, and includes peer review and input from industry experts. Each Project Work Plan is adopted after receiving at least two-thirds affirmative support from 52 AASHTO member states. The Project Work Plan is the basis for host states to conduct their testing and evaluation. When implemented by state DOTs, their own state standard specifications may supersede the NTPEP Project Work Plan. Industry is advised that state-level requirements may supersede basic NTPEP testing.  

 

Project Work Plan for Laboratory and Field Evauation of Structural Steel Coating Systems 

 


 

Section 4: AASHTO R31 Specification

This NTPEP evaluation includes a series of laboratory tests specified in AASHTO R31 Materials Specification. R31 is updated by the AASHTO Subcommittee on Materials. AASHTO R31 includes many materials specifications and tests authored by ASTM and SSPC. Manufacturers and End Users are encouraged to become familiar with these materials test methods and specifications.  

 


 

Section 5: AASHTO – Select Test Facility

Early in development of their Project Work Plan, the NTPEP Technical Committee for structural steel coatings made a decision to utilize private testing services in lieu of State DOT forces. Through communication and collaboration over several Technical Committee meetings held in conjunction with the Annual NTPEP Meeting. A solicitation was made to the Industry, at large, to find testing facilities for hire. Through a selection process based on technical expertise, experience and previous working knowledge of State DOTs, a private testing facility has been selected to conduct testing under contract to AASHTO/NTPEP. For purposes of the current NTPEP-coordinated structural steel coatings testing program, the AASHTO-Select private testing lab is:

KTA-Tator, Inc. (Pittsburgh, Pennsylvania)


 

Section 6: NTPEP Reports

SSC Reports


Section 7: Submit a Product ( 2010 )

*Online submission coming soon*

 

 


 

Section 8: Industry Resources

·        The North East Protective Coating Committee (NEPCOAT)

 

·        ASTM International

 

·        SSPC: The Society for Protective Coatings

 

·        NACE International

 

·        AASHTO Subcommittee on Materials

 

·        FHWA Turner-Fairbank Highway Research Center

 

·        FHWA Paint and Corrision Lab

 


 Section 9: Map of State Usage of SSC Data

 

 


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